Customized Double-Line 1000 kg Winch | Engineering Solution for Stable Vertical Lifting
2015/03/02
Project Overview:
  • Client Name: Quan Chang
  • Prototype Model: CWG-30151
  • Required Specifications:
    • Double-line rated load: 1000 kg
    • Double-line speed: 7–10.5 m/min
    • Motor: 3HP × 4P, 60Hz, 460V (IP54)
    • Wire rope: 8 × 45 m (non-rotating wire rope)
    • Control: 24V indirect control with plastic control box and upper limit switch
    • Lifting height: 20 m
  • Application: Vertical lifting in construction sites / factories
  • Project Lead Time: 4 weeks
  • Customized winch photos (CWG-30265):
COMEUP Project Planning & Consulting Cases (CWG-30265)
COMEUP Project Planning & Consulting Cases (CWG-30265)
Application Background:

The client requires high-frequency vertical lifting operations in construction site and factory environments. Due to the double-line reeving configuration, higher requirements are placed on load balance, stability, and safety. Particularly under a 20-meter lifting height, minimizing load swing and wire rope twisting is critical.

Customer Challenges:

Key technical challenges include:

  • Load balance control in double-line operation to prevent uneven force distribution and structural stress concentration
  • Wire rope rotation issues causing unstable lifting
  • Safety risks associated with high lifting height (20 m)
  • Electrical safety concerns in construction site environments
Safety Design Highlights :
  • Equipped with an upper limit switch to prevent over-winding
  • Low-voltage (24V) control system to reduce electrical risks
  • Adoption of non-rotating wire rope for stable lifting performance
  • Designed to meet durability and safety requirements for construction and factory environments
Project Results :

Completed within 4 weeks, successfully achieving:

  • Stable double-line lifting operation
  • Significant reduction in load swing and rotation
  • Improved material handling efficiency
  • Enhanced operational safety

 

In double-line and high-lift applications, accumulated internal torque in conventional wire ropes can cause:

  • Load rotation
  • Instability
  • Increased safety risks

Non-rotating wire rope features a special strand structure that effectively counteracts torque, making it ideal for:

  • Double-line lifting
  • High-lift operations
  • Precision or safety-critical applications

 

For similar applications (double-line, high-lift, or special environments), please contact us at: info@comeup.com.tw